Remote Condition Monitoring Services for Your Mechanical Seals and Applications

Decades of expert knowledge combined with modern, digital solutions. With the help of our smart condition monitoring, we analyze your sensor data and provide targeted recommendations for improving your application. This enables us to detect anomalies at an early stage and act accordingly.

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1M+ Hours of Sensor Runtime

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Global Partner for Reliability

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Early Fault Detection

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Better Decision Making

Understanding machine failures – using sensors and data to track down the causes

Corrosion, broken springs, and unstable operating conditions: A centrifugal pump has repeatedly failed at a chemical production facility at DOW Chemical. It was only the targeted use of sensors on the mechanical seal and structured data analysis that finally brought clarity – and ensured that the pump and production were running stably again.

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Prevention of Major Damage and Costly Production Downtime at LCP

„Our goal was to protect the high-quality component of this process-critical system and to guarantee safe operation for as long as possible,“ explains Robert Tulaszewski, Operations Engineer at LCP. This should pay off quickly: After a service shutdown an alarm was triggered and LCP and EagleBurgmann experts were notified of the sudden temperature rise in the system.

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First Pipeline Project with Smart Seal Solutions - The Start for Digital Condition Monitoring

To optimize the operating processes in a crude oil pipeline, a leading North American energy infrastructure company commissioned EagleBurgmann to integrate an intelligent condition monitoring concept for the mechanical seals used. A reliable data basis was created for comprehensive analyses and the derivation of suitable measures that minimizes emissions.

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Stay focused
We support with trend analysis, comparing live data with historical data and identify anomolies using AI technology for operationally important machines and seals.

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Early Warnings
Automated alerts help to identify potential problems at an early stage and plan maintenance measures efficiently and cost-effectively.

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Reliable partnership
Benefit from our technical competence and data expertise - for greater performance and maximum reliability.

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Secure data transmission
Datapackets are transmitted within a secure, encrypted system architecture.

How our Smart Condition Monitoring System works
Quick and easy

As your partner for smart condition monitoring, we analyse the data from your seal and provide targeted recommendations for optimizing your system performance. By monitoring measuring points in and on the mechanical seal, we recognize the condition of the seal and relevant process trends at an early stage - and thus make an important contribution to extending the service life of your machines.

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Questions and Answers about our Smart Condition Monitoring Service

Following, frequently asked questions about our Smart Condition Monitoring services were answered.

Smart Condition Monitoring is a digital solution for the continuous monitoring of mechanical seals and critical equipment. It uses sensor data to provide real-time insights into seal condition, process trends, and overall system performance.

Sensor solutions installed at or near the mechanical seal capture physical data such as temperature, pressure, and vibration. This data is transmitted wirelessly to the myEagleBurgmann Cloud and visualized in the EB Smart Product application, where users can monitor, analyze, and interpret system behavior.

Smart Condition Monitoring enables early anomaly detection through AI-supported analysis. It provides automated alerts for critical operating conditions. In addition, it improves maintenance planning and reduces downtime. Overall, it enhances the reliability and performance of mechanical seals.

Typical measurement parameters include temperature, such as barrier medium temperature; pressure, such as barrier medium pressure; and vibration in three axes. Depending on the setup, additional variables such as flow, displacement, or speed may also be monitored. These parameters provide a comprehensive view of system conditions.

Smart Condition Monitoring is particularly suitable for pumps and agitators, mechanical seals, and process-critical equipment, such as those used in the chemical, energy, and oil and gas industries.

Predictive Maintenance means that maintenance activities are planned based on real condition data rather than fixed intervals. This approach helps to avoid failures and enables more efficient use of resources.

The data is transmitted via an encrypted system architecture and is securely stored in the cloud.

Yes, depending on the application, specific sensor solutions are used, such as EB Smart Seal Sensors or monitoring kits with additional measurement parameters. These can often be integrated wirelessly and without significant installation effort.

The data can be analyzed automatically, for example by algorithms and artificial intelligence, or it can be evaluated by experts. This ensures that customers receive concrete recommendations for optimizing their systems.